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FROM THE IDEA TO THE INDIVIDUAL CASE – FOAM MEETS PACKAGING

Home > FROM THE IDEA TO THE INDIVIDUAL CASE – FOAM MEETS PACKAGING

The most important things at a glance:

Why individual inlays are important: With a customized interior, you ensure maximum protection for your product
The B&W solution: With personal advice from B&W experts, we accompany you from the initial idea to the first sketches to the finished case
Important criteria: Production from 10 pieces, our experts advise on color, thickness, density, material and properties

Success begins with the right packaging

If you want to transport sensitive or valuable equipment safely, you often need more than just a sturdy case. You need a solution that is precisely tailored to the packaged goods – technically sophisticated, robust and practical. This is exactly where B&W International comes in: As a development partner at eye level, we accompany projects from the first draft to series production. Our aim is not only to understand your requirements, but also to translate them into a perfect transportation and protection solution.

What makes the individual hard foam inlays so special?

The following aspects should be taken into account to ensure that a customized foam inlay fulfils its purpose:

1. modular

Cases and foam inlays precisely tailored to your requirements – from standard to special solutions.

2. individual

Antistatic or conductive materials, special color requirements, small pieces of equipment: we will find a solution for everything and the perfect protection for your sensitive technology.

3. quick to implement

Sample production in approx. 10 days, production after approval in approx. 20 working days depending on the project.

4. material properties of the inlays

Our inlays can be adapted to many requirements – both technically and functionally. These include

Light weight for reduced transport volume
Heat and noise insulation
Flexibility for a wide range of applications
Different surfaces and structures
Closed-cell materials for increased impermeability
Heat-resistant properties for thermally stressed environments
Variants from soft to hard for different protection requirements

Customized security - for every industry

Whether industry, medical technology, drone technology or BOS – B&W cases with customized interiors offer reliable protection for sensitive technology and equipment worth protecting. Precisely fitting hard foam inlays, flexible compartment divisions and the choice of a wide range of materials create protective solutions that fit seamlessly into your processes. We develop standard inlays for the entire B&W range of multi-purpose and outdoor cases in quantities of 10 or more.

Areas for which an individual interior design is important

Mechanical engineering & industrial production: Customized foam inserts ensure safe storage and transport of sensitive components.
Measuring and testing technology: individual foam inlay protects precise sensors and measuring devices.
Medical technology and laboratory equipment: Antistatic inlays protect sensitive medical equipment during mobile use.
Authorities and organizations with security tasks (BOS): Robust protective inserts allow quick access to security-relevant equipment.
Defense and armor: Precisely fitting protective foam for reconnaissance and defense equipment under extreme conditions.
Drone technology and UAV systems: Hard foam inlays reliably protect drones, controllers and batteries – ready-to-fly.
Telecommunications and satellite technology: individual case solutions with hard foam protect sensitive transmission technology when traveling.
Energy and environmental technology: foam inlays secure measurement and control technology against vibration during servicing.
Service and maintenance companies: Flexible case inserts ensure efficient access and protection during mobile operations.
Event technology & film production: Customized foam inserts protect cameras, lenses and accessories – on location and in the studio.

Customized foam inlays in the practice

Individual protective foams have already proven their worth in many different areas of application. Here are some practical examples:

1. protection for high-tech components

A manufacturer of measuring devices uses individual foam inserts in corporate color to transport sensors and electronics without vibration – in use worldwide, without failures, optimized for air transport.

2. Outdoor.case for medical technology

A mobile diagnostic system requires safe storage for sensitive devices. Our solution: an inlay with antistatic material and tested shock absorption.

3. satellite communication system securely protected

Satellite communication systems are used for military purposes. In order to protect the sensitive technology even under operational conditions, a sophisticated hard foam inlay was produced for the bw.case PP.1570 | B&W Outdoor Case Type 7800, which protects the sensitive antenna and accessories in a safe, compact and mobile way.

4. transportation of drone technology

A drone supplier integrates the control unit, batteries and spare parts into a single inlay – ready for immediate use, robust and compactly packaged.

Alternatives to the hard foam inlay

In addition to individual protective foams, B&W also offers other interior fittings to protect the case contents individually and optimally:

Cube foam (SI): Pre-cut foam that can be individually adapted to the shape of the contents.
Foam inlay (FI): Customized foam inlays for specific devices or applications.
Variable compartment division (RPD): Flexible divider system with Velcro fastener for individual adjustment of the compartments.
Dimpled foam in the lid: standard in many cases, offers additional protection from above.

The advantages of individual interior fittings at a glance:

Project support from B&W experts

Production possible from 10 pieces

Custom-fit inlays for every B&W outdoor case

Production & assembly in Europe

Foams in different densities and colors

Conclusion: Individual protection for your equipment

A case is more than just a container – it is part of your solution. With B&W, an idea becomes a functioning product that protects what is valuable. Let us advise you – together we will develop your case of success.

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Custom interiors

Joachim Lügtenaar

Sales Director

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